Thermostat to Cylinder Head Hose Replacement

Materials Required

Tools Required:

  • 8MM Wrench
  • Flathead Screwdriver
  • Pick Tool

Start w/ Cold Engine

Ensure you conduct this DIY on a vehicle with a cold engine.

Remove Hose Front Screw

Remove the front screw from the cylinder head hose using a 10MM open-ended wrench.

Switch Tools

Switch to a 10MM socket and ratchet as an open-ended wrench will not fit in the tight space.

Remove Hose Rear Screw

Remove the rear screw from the cylinder head hose using a 10MM socket and ratchet.

*NOTE

It is recommended to replace the two 10MM hex screws.

OE Part No. 07119905591

Detach the Hose

Detach the old factory hose from your vehicle's cylinder head.

*WARNING

It's extremely important to check the hose port on the cylinder head for any debris. The old hose almost always breaks off small plastic pieces that could possibly fall into the engine. Trace your finger in a circular motion and check there are no plastic pieces broken off.

Disconnect Expansion Tank Return Hose

Disconnect the expansion tank return hose by prying up on the metal retention clip and simply pulling it off of the nipple.

Remove Expansion Tank Screws

Remove the two 10MM expansion tank retention screws.

Move Expansion Tank

Move the expansion tank all the way forward, to give yourself access to the vehicle's thermostat.

Loosen Thermostat Hose Band Clamp

Loosen the band clamp holding the hose to the thermostat (white arrow) with a flathead screwdriver. Once loosened, pull the hose from the thermostat.

Remove The Old Hose

Carefully wiggle the old hose out from your engine bay.

Transfer Hose Band Clamp

Transfer the band clamp from the old hose to the new one. Install the band clamp so the screw faces upward, so you can easily reinstall it and remove it in the future.

(Hose Part No. 11437545890)

Install New Hose to Thermostat

Install the hose to the thermostat and tighten the band clamp screw until it's snug into place and can not be pulled off.

Attach Hose to Cylinder Head

Firmly attach the new hose to your vehicle's cylinder head and hand tighten the retention screws into place.

Tighten the Retention Screws

Tighten the cylinder-head hose retention screws into place with a 10MM wrench and/or socket.

Place Expansion Tank Into Place

Place the expansion tank back into place ensuring the drain port at the bottom fully aligned to the frame of the vehicle.

Tighten Expansion Tank Screws

Install and hand-torque the expansion tank screws with a 10MM socket and ratchet.

Re-install Expansion Tank Return Hose

Re-install expansion tank return hose to the expansion tank nipple and press retention clip down into place.

Fill and Bleed Cooling System

Fill your cooling system with approved BMW coolant until full, then carry out cooling system bleed procedure.

DIY Complete!

Good job replacing your thermostat to cylinder head hose! Be sure to keep an eye out for coolant leaks or any signs of overheating.